Optical Sorting & Machine Vision Inspection
Automatic Optical Sorting Machines for Precision Parts
High-speed vision inspection and automatic sorting systems for fasteners, connectors, EV battery components, magnetic materials, stamped parts and other precision industrial components.
Machine Vision Inspection • Automatic Sorting • 100% Inspection Applications
High-Speed Optical Sorting Machine Live Demo for Fastener Inspection
Watch an automatic optical sorting machine inspect and sort fasteners at high speed using machine vision. This live demonstration shows automated inspection and rejection of precision fasteners in a continuous production process.
Machine Types
Optical Sorting Machines by Machine Type
Choose a sorting machine based on your part geometry, inspection requirements, feeding method and production volume. OptiSorter offers multiple machine configurations for high-speed automated inspection of precision components.
01
Glass Disc Optical Sorting Machine
Designed for small, stable-standing parts requiring high-speed surface and dimensional inspection. Glass disc conveying provides consistent part positioning for multi-camera inspection.
View Glass Disc Sorting Machines →
02
Indexing Disc Optical Sorting Machine
Designed for parts requiring controlled indexing and multi-angle inspection. Suitable for applications where precise positioning and comprehensive visual inspection are required.
View Indexing Disc Sorting Machines →
03
Linear / V-Groove Optical Sorting Machine
Designed for long or specially shaped components that require stable guided conveying. Suitable for fasteners, bolts and other parts that can be continuously fed through a linear inspection system.
View Linear / V-Groove Sorting Machines →
04
Robotic Arm Optical Sorting Machine
Designed for larger, heavier or irregularly shaped components requiring flexible handling, rotation or multiple inspection positions.
View Robotic Arm Sorting Machines →
Glass Disc Optical Sorting Machine
Small materials that can stand stably; fields requiring strict surface quality; occasions requiring double-sided detection.
Indexing Disc Optical Sorting Machine
Long products that cannot stand but can hang; occasions requiring 360° full-circle detection; high-requirement automotive fastener inspection; occasions requiring detection of hidden defects such as thread damage and slanted threads.
Linear/V-Groove Optical Sorting Machine
detection of specific-shaped products; occasions requiring stable guided conveying; scenarios requiring direct connection with production lines.
Robotic Arm Optical Sorting Machine
Larger and heavier parts; occasions requiring flipping and rotating detection; products requiring anti-collision handling; stacking operations; flexible production lines; multi-variety small-batch production.Applications
Optical Sorting Solutions by Industry
Different components require different inspection criteria, feeding methods and machine configurations. Explore sorting solutions based on the parts you manufacture or process.
Fasteners & Threaded Parts
Automated inspection and sorting for bolts, screws, nuts and other threaded components, including dimensional defects, surface defects and thread-related quality issues.
Fastener Sorting & Inspection →
Connectors & Electronic Components
Vision inspection solutions for connectors, terminals and precision electronic components requiring automated dimensional and appearance inspection.
Connector Inspection Solutions →
EV Battery Components
Automated optical inspection for battery-related components and precision parts used in electric vehicle and energy storage applications.
EV Battery Component Inspection →
Precision Stamping & Hardware Sorting
PowderMetallurgy,CNC Machining and Stamping&Forging parts
Fastener & Thread Inspection Automation
Fastener,Springs,Automotive Parts
Connectors & Electronic Components Inspection
Electronic Components
Plastic & Injection Molding Inspection
Rubber & Plastic Parts,Ceramid Material, Pharmaceutical Packaging
Magnetic Materials Optical Sorting
Magnet Parts
EV Battery Components Vision Inspection
New Energy Parts and Customized Solution
Magnetic Materials
Automated sorting and visual inspection for magnetic materials and precision magnetic components where consistent quality control is required.
Magnetic Material Sorting →
Stamped & Precision Metal Parts
High-speed inspection and sorting for stamped, machined and formed metal components with dimensional, surface and appearance requirements.
Precision Metal Part Inspection →
Plastic & Molded Parts
Automated vision inspection and sorting for injection-molded and other precision plastic components.
Plastic Part Inspection →
Inspection Capabilities
What Can Our Optical Sorting Machines Inspect?
OptiSorter systems can be configured around the actual defects and quality criteria of your parts. Depending on the application, inspection tasks may include:
Dimensions
Check critical dimensions and dimensional tolerances using automated vision measurement.
Surface Defects
Detect scratches, dents, stains, cracks and other visible surface defects.
Thread Damage
Inspect threaded components for missing, damaged or malformed thread features.
Burrs & Deformation
Identify burrs, deformation and other manufacturing defects affecting part quality.
Missing Features
Detect missing holes, features, components or other required geometries.
Shape & Appearance
Check part geometry, orientation, appearance and other visual characteristics.
Mixed or Wrong Parts
Identify incorrect parts, mixed batches or components that do not match defined inspection criteria.
Machine Selection
How to Choose the Right Optical Sorting Machine
The right sorting machine depends on the part size, geometry, surface characteristics, inspection points, feeding method and required production rate. OptiSorter evaluates these factors before recommending a machine configuration.
01
Part Geometry
What is the size, shape and weight of the part?
02
Inspection Requirements
Which dimensions, surfaces or defects need to be inspected?
03
Production Requirements
What is your target throughput and inspection volume?
04
Machine Configuration
Select the appropriate conveying, camera, lighting, software and rejection system.
Why OptiSorter
Why Choose OptiSorter
Application-Based Machine Selection
We select the machine structure, feeding method, camera configuration and inspection approach according to your actual parts and quality requirements.
High-Speed Automated Inspection
Designed for continuous automated inspection and sorting of precision components in high-volume production environments.
Machine Vision & Intelligent Inspection
Machine vision technology combines imaging, algorithms and automated rejection to identify defined dimensional, surface and appearance defects.
Engineering Support Before Purchase
Send us your samples, drawings or inspection requirements. Our engineering team can evaluate the application before you select a machine.
About OptiSorter
About OptiSorter
OptiSorter develops and manufactures automatic optical sorting machines and machine vision inspection systems for precision industrial components. Our solutions integrate optical imaging, mechanical automation and intelligent inspection software to help manufacturers automate quality inspection and sorting processes.
We serve applications across fasteners, connectors, EV battery components, magnetic materials, precision metal parts, plastic components and other industrial products where consistent automated inspection is required.
From application evaluation and sample testing to machine configuration and commissioning, OptiSorter works with customers to develop inspection solutions around their actual parts and production requirements.
FAQ
Frequently Asked Questions
What parts can an optical sorting machine inspect?
Optical sorting machines can inspect many types of precision components, including fasteners, connectors, stamped metal parts, magnetic components, plastic parts and EV battery components. The suitable machine configuration depends on the part geometry and inspection requirements.
How do I choose the right optical sorting machine?
Machine selection depends on part size, shape, feeding characteristics, inspection points, required accuracy and production throughput. Sample testing is recommended for applications with complex inspection requirements.
Can OptiSorter test my parts before I purchase a machine?
Yes. Customers can provide samples, drawings, images or inspection requirements so the application can be evaluated before machine selection.
What defects can an optical sorting machine detect?
Depending on the configuration, systems can inspect dimensions, surface defects, thread damage, burrs, deformation, missing features, shape and other defined visual characteristics.
Can the sorting machine be integrated into an existing production line?
Depending on the machine configuration and application, automated inspection and sorting systems can be designed for integration with existing production processes.
